Injection Moulding
You have a press, operators, and tools. The problems are usually process instability, a difficult new job, a quality issue you can't pin down, or a customer pushing for validation you haven't done before. We've seen all of it.
Process Troubleshooting
Root cause analysis for defects — shorts, sink, flash, warpage, weld lines, dimensional drift. Structured corrective action plan included.
You send
Defect description + photos
Current process sheet
Material datasheet
You receive
Root cause assessment
Corrective action plan
Scientific Moulding Process Setup
DOE structure, process window definition, and process sheet template. Establishes a robust, repeatable process from the start.
You send
Tool details
Material datasheet
Press specification
You receive
DOE structure + plan
Process sheet template
Process Capability Review
Cpk/Ppk analysis of your measurement data with a plain-English report and recommendations for getting into and staying in spec.
You send
SPC or measurement data
Drawing with tolerances
You receive
Cpk/Ppk analysis
Written recommendations
Validation Support (IQ/OQ/PQ)
Draft validation protocols ready for your internal review. Written to the standard your customer or auditor expects.
You send
Equipment list
Process info
Product specification
You receive
Draft IQ/OQ/PQ protocols
Ready for internal review
Moulding Specification
Formal moulding specification document covering process parameters, material, tooling, and quality criteria — suitable for customer submission.
You send
Part drawing
Agreed process parameters
You receive
Completed moulding spec
Ready for submission